Post Your Successful Diesel Mods At Dieseldatabase

By Dean Isaacson | Published: 7 Mar 2011

Have you completed a successful mod on your diesel truck? and did you take pictures and discovered tips that might help others? Your post is welcome here. All you have to do is register on this site. Then contact us via the the contact form on the ABOUT page (see menu), letting us know you […]

Stewart Warner B806 Exhaust Temp Gauge Install Sheet

By unknown | Published: 10 Nov 2010

Click the link below for the pdf version of Stewart Warner B806 Exhaust Temp Gauge Install Sheet Stewart Warner B806 Exhaust Temp Gauge Install Sheet [thanks to Stewart Warner used with permission]

Vulcan Fittings

By dieselminded | Published: 10 Nov 2010

This is a comparison between a Vulcan fitting and your stock banjo set up. The Vulcan Fittings are CNC Stainless Steal and are avalible with a tap in them for running a Fuel Pressure gauge. Vulcans Fitting replace The Stock Banjo’s at the following locations : VP44 inlet Fuel Filter Housing Inlet Fuel Filter Housing […]

12V Cummins TPS Adjustment

By unknown | Published: 24 Oct 2010

Caution: Before testing the TPS, verify that the engine is set at correct low idle speed. 1- After Confirming the correct linkage adjustment and idle speed , proceed to the following. 2- Attach a Paper Clip into the center terminal of the TPS electrical connector. Do not remove the connector from the TPS for this […]

Installing a Banks Technicooler

By Dean Isaacson | Published: 3 Jun 2010

Breathing is one of the basic elements of life. That’s the way God made our bodies and it is embodied in the DNA of the diesel engine. It is ironic that when diesel enthusiasts talk about mods, the first element that comes up is most always the chip. No chip, however, can develop its full […]

Windshield Wiper Motor Replacement

By dieselminded | Published: 10 Nov 2010

[A] Gently pry up on the little tap this will release a small piece of metal that just slides under the gear. After clip is released you will have to pry the WSW bottom off the gear this is the bad part — took longer to get the WSW off the gear then it did […]

BHAF – Big Honking Air Filter

By dieselminded | Published: 23 Oct 2010

BHAF = Big Honking Air Filter This is a very easy mod and the benefits are great … Cooler Egts … Better flow … More Whistle !!! First remove the air intake line running from your factory Air box to your Turbo Then remove your air box … just pull straight up This area it […]

Cummins 12V Idle Adjustment Q&A

By Jeff Hammaker | Published: 9 Nov 2010

Subject: [RTML] Cummins idle speed How do I adjust the idle speed on my Ram diesel? The idle speed seems too high. First, trace the accelerator linkage to the connection on the fuel pump. With the ENGINE OFF have someone floor the accelerator and watch the fuel arm move. The best position I can describe […]

24V Piston Specs

By unknown | Published: 23 Oct 2010

Descriptions Specifications Piston Skirt Diameter 101.864 – 101.88 mm / 4.0104 – 4.011 in Ring Grove Clearance Intermediate Oil Control     0.095 mm / 0.0037 in 0.085 mm / 0.0033 in Top Ring 0.35 – 0.45 mm / 0.014 – 0.0177 in Intermediate 0.85 – 1.15 mm / 0.0334 – 0.0452 in Oil Control […]

Glossary of Diesel Terms

By dieselminded | Published: 10 Nov 2010

2WD – Only one pair of wheels are driven by engine power 4WD – One or both pairs of wheels are driven by engine power. 454 CUBIC INCH – Large gasoline engine option available in full size Chevy/GMC Trucks and Motorhomes. 460 CUBIC INCH – Large gasoline engine option available in full size Ford Trucks […]

Gear Ratio Spreadsheet

By Tim Livingston | Published: 10 Nov 2010

Click the link below for the excel version of Gear Ratio Spreadsheet Gear Ratio Spreadsheet

Repair Under Hood Weatherstripping

By John Donovan | Published: 10 Nov 2010

Tired of always finding the weather strip laying on top of the turbocharger in the engine compartment? A bead of silicone rubber RTV in the weatherstrip groove will keep the strip attached and eliminate the fire danger. Red RTV or high strength gray RTV is my favorite for this type of work. Black RTV would […]

Heated Tow Mirror Swap

By unknown | Published: 23 Oct 2010

You need to have the bases from an 2nd gen. tow mirror equipped truck. Then purchase a set of Power/heated tow mirrors from a 3rd gen truck, you can get them in a kit (which is both mirrors, you will still need to buy a switch, knob and nut) Once you have all four mirrors, […]

Universal Joint Replacement

By unknown | Published: 10 Nov 2010

Work Performed on an ’03 CTD The ujoint pictured below is the factory joint that I just took out. My rear drive shaft was replaced the 1st time to the dealer under warranty. Then they replaced the ujoints again after that, making a total of 3 sets of factory joints within 75,000. When I first […]

Diesel Troubleshooting Chart

By unknown | Published: 24 Oct 2010

Complaint ————-> Probable Cause WillNotStart HardToStart StartsAndStalls DiesOnDeceleration RunsRough LackOfPower BlackSmoke WhiteSmoke Low Cranking Speed X X             Incorrect StartingProcedure X X             Some or All Glow Plugs Bad X X     X     X No Fuel to Cylinders X       […]

Stewart Warner B821 Quad Console Pod Install Sheet

By unknown | Published: 10 Nov 2010

Click the link below for the pdf version of Stewart Warner Quad Console Pod Install Sheet Stewart Warner Quad Console Pod Install Sheet [thanks to Stewart Warner used with permission]