Post Your Successful Diesel Mods At Dieseldatabase

Have you completed a successful mod on your diesel truck? and did you take pictures and discovered tips that might help others? Your post is welcome here. All you have to do is register on this site. Then contact us via the the contact form on the ABOUT page (see menu), letting us know you […]

Glossary of Diesel Terms

2WD – Only one pair of wheels are driven by engine power 4WD – One or both pairs of wheels are driven by engine power. 454 CUBIC INCH – Large gasoline engine option available in full size Chevy/GMC Trucks and Motorhomes. 460 CUBIC INCH – Large gasoline engine option available in full size Ford Trucks […]

Ram Injector Specs

Fuel Injector ” Pop Off ” Pressure: 31,026 kPa (310 bars) or (4500 psi +/- 250 psi) Fuel Injector Leak Down Pressure: App 20 bars (291 psi) lower than pop pressure Fuel Injector Firing Order: 1-5-3-6-2-4

Stewart Warner B793 LED Light Kit Install Sheet

Click the link below for the pdf version of Stewart Warner B793 LED Light Kit Install Sheet Stewart Warner B793 LED Light Kit Install Sheet [thanks to Stewart Warner used with permission]

Serpentine Belt Replacement

Work performed on a 2002 Time Of Completion : 30 Mins Here’s my belt @ 48,000 miles may want to check yours out Tools Required : 1/2 Inch Drive Ratchet & an 1/2 to 3/8 reducer Parts Required : Here’s the Gatorback belt $33.50 at AutoZone; this part Number is for Models with A/C This […]

Homemade Traction Bars

With the addition of the 33″ BFG’s and the Detroit Locker, I could feel some wheel hop, with the only real mod being the addition of the 70 hp chip.  Anticipating the increased horsepower my PSD will be putting out, I decided to add traction bars to the rear axle.  Trying to save money for […]

Clutch Replacement

Start inside the truck. With a Phillips remove the screws holding the shift boot and slide it up. Remove shifter with 3/4″ or 19mm wrench. Pop up transfer case shifter boot and remove bolt/s. Pull out rubber inserts in cupholders and remove bolt/s. Remove plastic shroud. Unbolt shifter boot. Unbolt shift tower carefully and tape […]

Stewart Warner B821 Quad Console Pod Install Sheet

Click the link below for the pdf version of Stewart Warner Quad Console Pod Install Sheet Stewart Warner Quad Console Pod Install Sheet [thanks to Stewart Warner used with permission]

12V Cummins Governor Spring Kit

CAUTION:If you intend to operate the engine over 3200 rpm, you should replace the engine valve springs with a heavy-duty type. If you do not have heavy-duty exhaust springs installed please call PDR for further instructions. Estimated completion time: (First time installer) 1.5 hours Things you will need to complete this project: 1. 7/16″ deep […]

Vulcan Performance Fueling Upgrade Installation

Work Performed on 2002 CTD My truck has an existing Carter Pusher Pump. I’m using the Vulcan Kit to Replace all the restrictive banjo Fittings and fuel lines. Estimated Time of completion : 3 Hrs Kit includes: Stainless Steel Vulcan Full Flow Fittings, Vulcan integrated fuel pressure adaptor (00-02 only), 30R7 fuel line, extended pump […]

Stewart Warner B750 Mechanical Gauge Install Sheet

Click the link below for the pdf version of Stewart Warner B750 Mechanical Gauge Install Sheet Stewart Warner B750 Mechanical Gauge Install Sheet [thanks to Stewart Warner used with permission]

On Board Air Tank

It’s always handy to have compressed air with you for filling your flat tires, other people’s flat tires, air horns, blowing mulch or straw out of your bed, the list can go on and on.  I use compressed air mainly for my air horns. I’ve had a 9 gallon air tank in my aluminum bed […]

Crankshaft Position Sensor Replacement

(1) you need to disconnect both negative battery cables at both batteries. I used a 1/2 inch deep socket to remove the cables from the battery terminals. (2) Remove starter motor to get to CKP. The sensor is located on the driver’s side of the engine with the starter motor placed in front of it. […]

Turbo Charger Swap Guide

Completion time : 1 Hour HX35 12 CM HX35-21CM The following guide details the swap out between a modified HX35 with a 21CM Housing to a HX35 With a 12 CM Housing. The work is being done on a 2002 CTD. After Removing the Air Filter and hose…. Step 1 : Disconnect the Inter Cooler […]

Stewart Warner B779 Add-On Shift Light Install Sheet

Click the link below for the pdf version of Stewart Warner Add-On Shift Light Install Sheet Stewart Warner Add-On Shift Light Install Sheet [thanks to Stewart Warner used with permission]

Dodge 24V IAT Sensor Cleaning

This is an article for cleaning the IAT sensor on the 1998-2002 24V diesel engine. The IAT sensor measures the temperature of the intake manifold. The ECM uses this sensor reading to set injection timing and adjust the air-fuel ratio. If the fuel mileage and power output of you engine seem low, some owners have […]