Post Your Successful Diesel Mods At Dieseldatabase

Have you completed a successful mod on your diesel truck? and did you take pictures and discovered tips that might help others? Your post is welcome here. All you have to do is register on this site. Then contact us via the the contact form on the ABOUT page (see menu), letting us know you […]

Dodge Gear Speed Calculator

Click the link below for the pdf version of Dodge Gear Speed Calculator Dodge Gear Speed Calculator [klenger.net used with permission]

Cummins Motor Parts and Prices

Click the link below for the pdf version of Cummins Motor Parts and Prices Cummins Motor Parts and Prices

Clutch Replacement

Start inside the truck. With a Phillips remove the screws holding the shift boot and slide it up. Remove shifter with 3/4″ or 19mm wrench. Pop up transfer case shifter boot and remove bolt/s. Pull out rubber inserts in cupholders and remove bolt/s. Remove plastic shroud. Unbolt shifter boot. Unbolt shift tower carefully and tape […]

24V Transmission Pan Comparisons

By adding an increased capacity transmission pan you decrease your fluid temperature and prolong the life of your transmission. Here are some options: Hughes (www.hughesperformance.com) Bolt on deep transmission pans are made from cast aluminum and designed with cooling fins to dissipate heat quicker. Cast aluminum pans hold approximately 2 to 4 extra quarts of […]

Vulcan Performance Fueling Upgrade Installation

Work Performed on 2002 CTD My truck has an existing Carter Pusher Pump. I’m using the Vulcan Kit to Replace all the restrictive banjo Fittings and fuel lines. Estimated Time of completion : 3 Hrs Kit includes: Stainless Steel Vulcan Full Flow Fittings, Vulcan integrated fuel pressure adaptor (00-02 only), 30R7 fuel line, extended pump […]

A Recommendation for Trailer Pullers

I pull a 27 foot fifth-wheel RV trailer. I’ve had it all over the West. As you know, there is a hill or two out here. In fact just south of my town, Bend, Oregon, there is a grade that slowed my previous truck with this trailer to 45 mph top speed. I’ve always hated […]

24V Piston Specs

Descriptions Specifications Piston Skirt Diameter 101.864 – 101.88 mm / 4.0104 – 4.011 in Ring Grove Clearance Intermediate Oil Control     0.095 mm / 0.0037 in 0.085 mm / 0.0033 in Top Ring 0.35 – 0.45 mm / 0.014 – 0.0177 in Intermediate 0.85 – 1.15 mm / 0.0334 – 0.0452 in Oil Control […]

P7100 Plunger Lift Timing

Bosch P7100 Lift Specs (mm) P7100 Pumps Only Tolerance for Plunger Lift Timing is +/- 0.1mm ( Use CPL number from engine data plate ) Engine Model B5.9160hpExcept CPL 1968 B5.9160hpCPL 1968 Only B5.9180hp B5.9215hp B5.9California CPL Numbers 1549, 15501551, 15521553, 18151816, 19591839 1968 2022, 2174 2023, 2175 1863 Static InjectionTimingdegrees BTDC Lift in mm […]

Port and Polishing

First, you will need cutters. In the next photo you will see some of the cutters I use for this. On the right are metal cutters. These cost $20 to $75 each, so choose wisely. In the middle are sanding cones. I use #80-100-220-240 grit. I use a long mandrel and a (not shown) short […]

Why the Big Change?

It has been two years – sorry for the long delay in getting the site back up. We changed our minds several times on how we were going to rebuild – the rest of the time, we were just too darn busy. The old DieselDatabase.com sites revolved around aliased URLs (cumminsdatabase.com, powerstrokedatabase.com, duramaxdatabase.com, peterbiltdatabase.com, and […]

4 Inch Aftermarket Exhaust Installation

In the shop, ready to get started. The original tailpipe. This picture clearly shows the difference in size between the old exhaust, and the new! The setup for the new exhaust, showing the front aftermarket 14 inch long anti-drone muffler, and the standard muffler further down – both are straight-thru design mufflers. A view from […]

Ram Injector Specs

Fuel Injector ” Pop Off ” Pressure: 31,026 kPa (310 bars) or (4500 psi +/- 250 psi) Fuel Injector Leak Down Pressure: App 20 bars (291 psi) lower than pop pressure Fuel Injector Firing Order: 1-5-3-6-2-4

Rotary Axis Supply Pump Installation 24V CTD

[thanks to K-O Engineering] Click the link for the pdf version of the RASP installation manual for the 24V CTD motor. RASP installation manual

Bosch VP44 Fuel Injection Pump Replacement

This documentation is intended to be used as a visual overview only and is not meant to be used as a replacement for a service manual. Please consult your Dodge service manual for complete instructions on the removal and re-installation of an injection pump The truck in this project is a 2000 Dodge Ram 3500 […]

24V Cummins Engine Diagram

24V Engine Diagram [click on image for larger version]