Post Your Successful Diesel Mods At Dieseldatabase

By Dean Isaacson | Published: 7 Mar 2011

Have you completed a successful mod on your diesel truck? and did you take pictures and discovered tips that might help others? Your post is welcome here. All you have to do is register on this site. Then contact us via the the contact form on the ABOUT page (see menu), letting us know you […]

Weekend On The Edge 2006

By Dean Isaacson | Published: 11 Nov 2010

You could title this: My travels with Lem – Part II. Here we are on the road to the Weekend on the Edge event hosted by Edge Products of Ogden, Utah. The race is at the Rocky Mountain Raceway in West Valley City, Utah. This photo was taken at a rest stop in Montana. Funny, […]

Inspecting the Water Pump Weep Hole on Dodge Diesel Trucks

By unknown | Published: 23 Oct 2010

Use a pipe cleaner or a piece of wire to knock scale and dirt from the water pump weep hole. 1st and 2nd generation (every 12000 miles): 1: From above and just in front of the alternator pulley, look down to the water pump. 2: The weep hole is at about the 7:00 position, below […]

Relocating Your Block Heater Cord

By unknown | Published: 23 Oct 2010

As you know the block heater plug on our trucks are located in the front bumper and this is where they stay for most people. Some have put a plug recessed into the bumper to make it look nicer then having a cord dangling there. In my case being a Firefighter the way I park […]

Edge Power Comp Manual 24V CTD

By Dean Isaacson | Published: 8 Nov 2010

[thanks to Edge] Click the link for the pdf version of the Edge Power Comp Manual for the 24V CTD motor. Edge Power Comp Manual

Clutch Replacement

By unknown | Published: 23 Oct 2010

TOOLS: Tranny jack 2 or 3 ratchet straps porta power (this will make removing the cross member MUCH eaiser) A bottle jack and a piece of 4×4 will work in a pinch. Drill a hole in the end of the 4×4 to allow the bottle jack shaft to go in the 4×4 a couple of […]

Universal Joint Replacement

By unknown | Published: 10 Nov 2010

Work Performed on an ’03 CTD The ujoint pictured below is the factory joint that I just took out. My rear drive shaft was replaced the 1st time to the dealer under warranty. Then they replaced the ujoints again after that, making a total of 3 sets of factory joints within 75,000. When I first […]

24V Piston Specs

By unknown | Published: 23 Oct 2010

Descriptions Specifications Piston Skirt Diameter 101.864 – 101.88 mm / 4.0104 – 4.011 in Ring Grove Clearance Intermediate Oil Control     0.095 mm / 0.0037 in 0.085 mm / 0.0033 in Top Ring 0.35 – 0.45 mm / 0.014 – 0.0177 in Intermediate 0.85 – 1.15 mm / 0.0334 – 0.0452 in Oil Control […]

Superchips Installation Guide 3705

By unknown | Published: 9 Nov 2010

Click the link below for the pdf version of the Superchips Installation Guide for the 3705 Superchips Installation Guide for the 3705

Dodge Truck Front Disk Brake Replacement

By Andy | Published: 23 Oct 2010

Work Performed On: 2002 CTD Estimated time of Completion: 2 Hrs Parts Required: Brake Shoes, Brake Cleaner, Brake Fluid, Little Helper Tools Required: 1/2 Inch Drive Ratchet, Cheater Pipe, 2 Extensions, 15/16 6 pt Socket, 7/32 Allen Wrench, 16 MM 12 pt Socket, Big Strait Screw Driver, Floor Jack, Penetrating Oil, 3/8 inch wrench Product […]

Turbo Charger Swap Guide

By dieselminded | Published: 23 Oct 2010

Completion time : 1 Hour HX35 12 CM HX35-21CM The following guide details the swap out between a modified HX35 with a 21CM Housing to a HX35 With a 12 CM Housing. The work is being done on a 2002 CTD. After Removing the Air Filter and hose…. Step 1 : Disconnect the Inter Cooler […]

Cleaning Stickum – Part 2

By Dean Isaacson | Published: 23 Oct 2010

This is a followup article to Cleaning Stickum Left From Vinyl After the last article regarding removing the stickum leftover from vinyl lettering and signs, several people got hold of me to let me know of their remedies. DM left a comment on the article site about peanut butter removing residue left behind by decals. […]

Exhaust Stacks

By unknown | Published: 23 Oct 2010

I built this setup from scratch and ran it for only 1 month before removing and reinstalling my 4″ system. This system sounded very good but had some draw backs that I couldn’t live with including noise and smoke for passengers in the back and soot showers on startup after a rain or carwash (there […]

Port and Polishing

By unknown | Published: 23 Oct 2010

First, you will need cutters. In the next photo you will see some of the cutters I use for this. On the right are metal cutters. These cost $20 to $75 each, so choose wisely. In the middle are sanding cones. I use #80-100-220-240 grit. I use a long mandrel and a (not shown) short […]

Upgrading to 16cm Exhaust Housing

By dieselminded | Published: 8 Nov 2010

With this guide we have a donor charger so Removal of the charger is not included Refer to the Charger Swap Guide for further information Completion time: Less than 2 Hours Here’s a 16cm Holset Exhaust Housing Here’s the Exhaust Gasket Here’s the Oil Return Line Gasket Here’s the donor charger This set up is […]

24V CTD Valve Lash Limits

By unknown | Published: 11 Nov 2010

Spec Intake Exhaust Minimum 0.152 mm (0.006 inch) 0.381 mm (0.015 inch) Standard 0.254 mm (0.010 inch) 0.508 mm (0.020 inch) Maximum 0.381 mm (0.015 inch) 0.762 mm (0.030 inch) Adjustments should only be performed when the engine coolant temperature is less than 60°C (140°F).