Post Your Successful Diesel Mods At Dieseldatabase

By Dean Isaacson | Published: 7 Mar 2011

Have you completed a successful mod on your diesel truck? and did you take pictures and discovered tips that might help others? Your post is welcome here. All you have to do is register on this site. Then contact us via the the contact form on the ABOUT page (see menu), letting us know you […]

Pump Diagnosis

By Andy | Published: 23 Oct 2010

[Copyright Diesel Injection Service used with permission]

Dodge Stock Tire Pressure

By Ken Lenger | Published: 23 Oct 2010

[click image to view larger] [thanks to klenger.net used with permission]

Universal Joint Replacement

By unknown | Published: 10 Nov 2010

Work Performed on an ’03 CTD The ujoint pictured below is the factory joint that I just took out. My rear drive shaft was replaced the 1st time to the dealer under warranty. Then they replaced the ujoints again after that, making a total of 3 sets of factory joints within 75,000. When I first […]

Old 12v Cummins Boost Guage Installation

By Andy | Published: 23 Oct 2010

1. A hole must be drilled and tapped into the intake crossover pipe for a boost source. 2. Remove the hose from the intake crossover pipe and push a rag well into the pipe past the point to be drilled and tapped. This will prevent chips from entering the engine. 3. Drill through the back […]

Ford 6.0L Intercooler Swap for the 7.3L Powerstroke

By gcop | Published: 23 Oct 2010

The swap is relatively inexpensive and not to time consuming. Used 6.0 intercoolers can be had on eBay for around $100-$125. The 6.0 IC is about 30% larger than the 7.3. The original 7.3 PSD intercooler measures 30x18x2 and the 6.0 PSD is 30x21x2.25. One thing you should be aware of before you stat taking […]

Diesel Fault Finding Chart

By unknown | Published: 23 Oct 2010

Symptom Key # symptom 1 Engine Running Hot 2 Poor Transient Response 3 Smoke 4 Engine Lacks Power 5 Black Exhaust Smoke 6 Blue Exhaust Smoke 7 High Oil Consumption 8 Turbocharger Noisy 9 Cyclic Sound From the Turbocharger 10 Oil Leak from Compressor Seal 11 Oil Leak from Turbine Seal   Note: R = […]

Ram Diesel Lift Pump Replacement

By unknown | Published: 23 Oct 2010

Tools needed: 7/16 or 11mm socket – for boost tube clamps 10mm socket – for lift pump bolts 14mm socket – for fuel filter canister 3/8 ratchet 6″ 3/8 extension 3/8 universal joint – makes filter nut easier 3/4″ open end wrench – for fuel inlet nut 14mm open end wrench – for fuel outlet […]

Service Record Spreadsheet

By unknown | Published: 10 Nov 2010

Click the link below for the Excel version of Service Record Spreadsheet Service Record Spreadsheet [thanks to WBUSA used with permission]

24V Transmission Band Adjustment

By dieselman | Published: 24 Oct 2010

One of the most frequent questions I get on the Cummins powered Dodge trucks is transmission related. The Dodge automatic tranny is very robust and does what it was intended to do very well. But given the reputation for massive torque that the Cummins engine provides, many times the transmission is asked to do far […]

Stewart Warner B793 LED Light Kit Install Sheet

By unknown | Published: 10 Nov 2010

Click the link below for the pdf version of Stewart Warner B793 LED Light Kit Install Sheet Stewart Warner B793 LED Light Kit Install Sheet [thanks to Stewart Warner used with permission]

Upgrading to 16cm Exhaust Housing

By dieselminded | Published: 8 Nov 2010

With this guide we have a donor charger so Removal of the charger is not included Refer to the Charger Swap Guide for further information Completion time: Less than 2 Hours Here’s a 16cm Holset Exhaust Housing Here’s the Exhaust Gasket Here’s the Oil Return Line Gasket Here’s the donor charger This set up is […]

China can make things cheaper than the US – Here’s How!

By unknown | Published: 23 Oct 2010

Ever Wonder How China makes Stuff Cheaper than us? China needs “fair trade” instead of “free trade,” and maybe the greater profit margins will make room for OSHA, EPA, and some of the other trappings that make America great! The Construction Site Hard Hat The Dust and Particle Free Breathing Apparatus OSHA Approved Scaffolding And […]

Clutch Replacement

By unknown | Published: 23 Oct 2010

Start inside the truck. With a Phillips remove the screws holding the shift boot and slide it up. Remove shifter with 3/4″ or 19mm wrench. Pop up transfer case shifter boot and remove bolt/s. Pull out rubber inserts in cupholders and remove bolt/s. Remove plastic shroud. Unbolt shifter boot. Unbolt shift tower carefully and tape […]

Cummins Valve Cover Replacement

By dieselminded | Published: 10 Nov 2010

Here’s the Stocker And here’s the Bombed Valve cover Available Here at the Database: check the marketplace :: Bob Wagner The only tools you’ll need is a 1/4 inch drive ratchet and a 10 MM socket Really clean up the stock valve cover you do not want anything to fall down in to the valves […]

P7100 Injection Pump Timing

By unknown | Published: 23 Oct 2010

THIS BULLETIN SUPERSEDES TSB. 18-10-94 DATED JUL.. 22, 1994. THE PART NUMBER FOR THE ENGINE TIMING TOOL PACKAGE HAS BEEN CHANGED TO SPX MILLER #6860. Models: 1994 (BR) Ram Truck Symptoms: Excessive white exhaust sake or lack of power. Diagnosis: Using the Mopar Diagnostic System (MDS) or the Scan Tool (DRB II or III) with […]