Post Your Successful Diesel Mods At Dieseldatabase

Have you completed a successful mod on your diesel truck? and did you take pictures and discovered tips that might help others? Your post is welcome here. All you have to do is register on this site. Then contact us via the the contact form on the ABOUT page (see menu), letting us know you […]

Exhaust Stacks

I built this setup from scratch and ran it for only 1 month before removing and reinstalling my 4″ system. This system sounded very good but had some draw backs that I couldn’t live with including noise and smoke for passengers in the back and soot showers on startup after a rain or carwash (there […]

Ford 6.0L Powerstroke Fast Idle Modification

This mod article will walk you through the steps of installing a Fast Idle Switch. Application: ’05 6.0 PSD with Torque Shift Transmission.   Tools Required: 10mm socket with extension and ratchet Wire striper, cutter, crimp tool At least 5 feet of wire (12-14 gauge, color is user defined) 2 sets of butt or spade […]

Pyrometer Installation

See Universal Installation Guide for Installation on Turbo Down Pipe 1. Remove turbo from exhaust manifold. 2. Stuff a small shop towel or rag 4 to 5 inches into the rear exhaust manifold passage (see pic below) through the turbocharger mounting flange. This is to prevent chips from entering the manifold while drilling and tapping. […]

Stewart Warner B779 Add-On Shift Light Install Sheet

Click the link below for the pdf version of Stewart Warner Add-On Shift Light Install Sheet Stewart Warner Add-On Shift Light Install Sheet [thanks to Stewart Warner used with permission]

Turbo Charger Swap Guide

Completion time : 1 Hour HX35 12 CM HX35-21CM The following guide details the swap out between a modified HX35 with a 21CM Housing to a HX35 With a 12 CM Housing. The work is being done on a 2002 CTD. After Removing the Air Filter and hose…. Step 1 : Disconnect the Inter Cooler […]

Dodge Truck Front Disk Brake Replacement

Work Performed On: 2002 CTD Estimated time of Completion: 2 Hrs Parts Required: Brake Shoes, Brake Cleaner, Brake Fluid, Little Helper Tools Required: 1/2 Inch Drive Ratchet, Cheater Pipe, 2 Extensions, 15/16 6 pt Socket, 7/32 Allen Wrench, 16 MM 12 pt Socket, Big Strait Screw Driver, Floor Jack, Penetrating Oil, 3/8 inch wrench Product […]

CTD Dimensional Specification

2002 CTD/RAM Descriptions Specification Engine Type In-Line 6 Cyl. Turbo Diesel Bore & Stroke 102.0 X 120.0 mm 4.02 X 4.27 In. Displacement 5.9 L 359 Cu. In. Compression Ratio 245 HP 2002 CTD 235 HP 2002 CTD   17.0:1 16.3:1 Horsepower A/T M/T   235 @ 2700 RPM 245 @ 2700 RPM Torque Rating […]

Vulcan Fittings

This is a comparison between a Vulcan fitting and your stock banjo set up. The Vulcan Fittings are CNC Stainless Steal and are avalible with a tap in them for running a Fuel Pressure gauge. Vulcans Fitting replace The Stock Banjo’s at the following locations : VP44 inlet Fuel Filter Housing Inlet Fuel Filter Housing […]

Dodge Pickup VIN Decoding

The Vehicle Identification Number (VIN) plate is located on the dash by the windshield near the left A-pillar. Position Interpretation Code Description 1 Country Of Orgin 3 Mexico 2 Make 8 Dodge 3 Vehicle type 6 Incomplete 7 Truck 4 Gross Vehicle Weight Rating K 8,001 – 9,000 M 10,001 – 14,000 5 Vehicle line […]

Dodge 24v Cummins Injector Replacement

Here is a sheet for replacing the injectors on a Dodge 24v Cummins [thanks to Diesel Dynamics] DD-Injector-Install-Instructions

Turbo Troubleshooting Chart

Click on Image for a Larger View [thanks to Garrett used with permission]

My Glowplug Relay Bypass System

There have been many threads on the glow plug relay bypass idea discussing how and when to turn off the relay, and even whether or not it is a good idea at all. I have come up with a combination of ideas that I feel is the best scenario. How the glow plugs work depends […]

Efficient Engine Montoring

PYRO: Temperatures will vary whenever the throttle is moved or the terrain changes. The peak number is the most important while towing, the ISB can be safely run up to 1450 for short bursts and 1350 all day long. This number is strongly affected by modifications weather it be Air flow or Fuel delivery. If […]

Stewart Warner B758 Ultra Alert Light Install Sheet

Click the link below for the pdf version of Stewart Warner B758 Ultra Alert Light Install Sheet Stewart Warner B758 Ultra Alert Light Install Sheet [thanks to Stewart Warner used with permission]

Installing Upfitter Switches in 2005 and Newer Ford Super-Dutys

If you want to add a few aftermarket options to your new Ford Super Duty, Ford Motor Company makes things easy for you. One of the options you can select from the factory is the “UPFITTER SWITCH” option. This is a bank of four switches, with fuses and associated relays, that provide two 30 amp […]