Post Your Successful Diesel Mods At Dieseldatabase

By Dean Isaacson | Published: 7 Mar 2011

Have you completed a successful mod on your diesel truck? and did you take pictures and discovered tips that might help others? Your post is welcome here. All you have to do is register on this site. Then contact us via the the contact form on the ABOUT page (see menu), letting us know you […]

Stewart Warner B806 Exhaust Temp Gauge Install Sheet

By unknown | Published: 10 Nov 2010

Click the link below for the pdf version of Stewart Warner B806 Exhaust Temp Gauge Install Sheet Stewart Warner B806 Exhaust Temp Gauge Install Sheet [thanks to Stewart Warner used with permission]

NXD Stacker Nitrous System

By rodslinger | Published: 23 Oct 2010

SO you're on the fence about the whole Nitrous issue. Well what if there was a product out there that was mild enough for the daily driver, wouldn't break the bank to purchase and easy enough even the most novice shade tree mechanic could install it? Well here ya go – The guys at Nitrous […]

Dodge Diesel Drive Belt Diagram

By unknown | Published: 23 Oct 2010

Location Description 1 Water Pump 2 Belt 3 Tensioner 4 3/8 Hole For Working Tensioner 5 Mount Bolt [thanks to BH used with permission]

Cummins Governor Spring Replacement Aid

By dieselminded | Published: 23 Oct 2010

Here’s the dust cover that needs to be removed to access the governor springs Once the dust cover is removed you’ll need to turn the motor over till a set of springs is lined up perfectly in the opening … there are 2 sets of springs they are mounted opposite of each other Here’s how […]

Waste Gate Mods

By dieselminded | Published: 10 Nov 2010

The simple explanation: a waste gate limits the maximum boost generated by the turbocharger. How it works and what it does: The waste gate uses a pressure activated diaphragm and rod to operate an exhaust bypass around the turbocharger and thus limit the maximum boost that the turbocharger can produce. This permits an engine manufacturer […]

Pyrometer Installation

By unknown | Published: 23 Oct 2010

See Universal Installation Guide for Installation on Turbo Down Pipe 1. Remove turbo from exhaust manifold. 2. Stuff a small shop towel or rag 4 to 5 inches into the rear exhaust manifold passage (see pic below) through the turbocharger mounting flange. This is to prevent chips from entering the manifold while drilling and tapping. […]

Air Dog Install Manual

By unknown | Published: 8 Nov 2010

[thanks to Air Dog] Click the link for the pdf version of the Air Dog Installation manual for the 24V CTD. Air Dog Installation manual

Clutch Replacement

By unknown | Published: 23 Oct 2010

Start inside the truck. With a Phillips remove the screws holding the shift boot and slide it up. Remove shifter with 3/4″ or 19mm wrench. Pop up transfer case shifter boot and remove bolt/s. Pull out rubber inserts in cupholders and remove bolt/s. Remove plastic shroud. Unbolt shifter boot. Unbolt shift tower carefully and tape […]

Ford 7.3L Diesel Fuel Tank Vent Mod

By dzljim | Published: 23 Oct 2010

About one month after I completed the extraction and re-installation of the PSD from my truck, necessitated to replace a rusted out oil pan, I noticed diesel fuel on the floor of my garage under the rear of my truck.  Sure enough the steel rear fuel tank had also rusted through.  Why in the world […]

A Recommendation for Trailer Pullers

By Wes Bailor | Published: 23 Oct 2010

I pull a 27 foot fifth-wheel RV trailer. I’ve had it all over the West. As you know, there is a hill or two out here. In fact just south of my town, Bend, Oregon, there is a grade that slowed my previous truck with this trailer to 45 mph top speed. I’ve always hated […]

Ford 6.0L Powerstroke Fast Idle Modification

By Andy | Published: 3 May 2011

This mod article will walk you through the steps of installing a Fast Idle Switch. Application: ’05 6.0 PSD with Torque Shift Transmission.   Tools Required: 10mm socket with extension and ratchet Wire striper, cutter, crimp tool At least 5 feet of wire (12-14 gauge, color is user defined) 2 sets of butt or spade […]

Bronco Fuel Tank Mod

By dzljim | Published: 23 Oct 2010

When I upgraded my Fuel System pick-ups and returns, and try to plumb a balance line between the front and rear tanks. I found out that the Broncos used a single 33 gallon rear mounted tank. With the combined capacity of about 38 gallons using the OEM F-series tanks, I figured I could loose the […]

Turbo Troubleshooting Chart

By unknown | Published: 24 Oct 2010

Click on Image for a Larger View [thanks to Garrett used with permission]

Vulcan Performance Fueling Upgrade Installation

By dieselminded | Published: 10 Nov 2010

Work Performed on 2002 CTD My truck has an existing Carter Pusher Pump. I’m using the Vulcan Kit to Replace all the restrictive banjo Fittings and fuel lines. Estimated Time of completion : 3 Hrs Kit includes: Stainless Steel Vulcan Full Flow Fittings, Vulcan integrated fuel pressure adaptor (00-02 only), 30R7 fuel line, extended pump […]

Repair Under Hood Weatherstripping

By John Donovan | Published: 10 Nov 2010

Tired of always finding the weather strip laying on top of the turbocharger in the engine compartment? A bead of silicone rubber RTV in the weatherstrip groove will keep the strip attached and eliminate the fire danger. Red RTV or high strength gray RTV is my favorite for this type of work. Black RTV would […]