Post Your Successful Diesel Mods At Dieseldatabase

By Dean Isaacson | Published: 7 Mar 2011

Have you completed a successful mod on your diesel truck? and did you take pictures and discovered tips that might help others? Your post is welcome here. All you have to do is register on this site. Then contact us via the the contact form on the ABOUT page (see menu), letting us know you […]

Universal Joint Replacement

By unknown | Published: 10 Nov 2010

Work Performed on an ’03 CTD The ujoint pictured below is the factory joint that I just took out. My rear drive shaft was replaced the 1st time to the dealer under warranty. Then they replaced the ujoints again after that, making a total of 3 sets of factory joints within 75,000. When I first […]

Turbo Troubleshooting Chart

By unknown | Published: 24 Oct 2010

Click on Image for a Larger View [thanks to Garrett used with permission]

Dodge 24v Cummins Injector Replacement

By unknown | Published: 23 Oct 2010

Here is a sheet for replacing the injectors on a Dodge 24v Cummins [thanks to Diesel Dynamics] DD-Injector-Install-Instructions

Cummins Diesel Fan Belt Replacement

By unknown | Published: 23 Oct 2010

1. Remove the belt by inserting the drive nose of a 3/8″ ratchet into the square hole in the idler pulley. Use the ratchet to unload the idler tension from the belt by rotating the ratchet counterclockwise as viewed from the front of the engine. The best position for the ratchet is almost straight up […]

Windshield Wiper Motor Replacement

By dieselminded | Published: 10 Nov 2010

[A] Gently pry up on the little tap this will release a small piece of metal that just slides under the gear. After clip is released you will have to pry the WSW bottom off the gear this is the bad part — took longer to get the WSW off the gear then it did […]

Homemade Traction Bars

By dzljim | Published: 23 Oct 2010

With the addition of the 33″ BFG’s and the Detroit Locker, I could feel some wheel hop, with the only real mod being the addition of the 70 hp chip.  Anticipating the increased horsepower my PSD will be putting out, I decided to add traction bars to the rear axle.  Trying to save money for […]

Adjusting Rear Drum Brakes

By unknown | Published: 23 Oct 2010

For trucks equipped with drum brakes there are a multiple of ways to adjust them. You should be able to get them to adjust automatically by using one of the procedures below. None of them work on my truck and I have to adjust mine manually. I even put all new hardware kits on and […]

Another 24V Lift Pump Replacement Procedure

By Andy | Published: 23 Oct 2010

This is how I replaced the lift pump on my ’99 QC, 4×4. Not sure what variations may or may not accure on other models. Parts list…………..New lift pump, lift pump wire pig tail, banjo bolts washers (8), dielectric grease and approx 1/2 gallon of clean diesel. Tools ………. 3/8″ drive ratchet, 3 or 4 […]

Dodge 12V Cummins Throttle Cable Replacement

By unknown | Published: 24 Oct 2010

Throttle cable failure has been common on 1994 – 1998 12 valve diesel engines, usually after about 30,000 miles on the cable. I am now on my third cable, and am curious to see if the new design will be more reliable. Twice I have managed to replace my cable in the nick of time […]

Dodge Diesel Drive Belt Diagram

By unknown | Published: 23 Oct 2010

Location Description 1 Water Pump 2 Belt 3 Tensioner 4 3/8 Hole For Working Tensioner 5 Mount Bolt [thanks to BH used with permission]

Dodge Cummins 24V Fuel Delivery

By dieselminded | Published: 23 Oct 2010

As you may know the 2nd Gen Vp44 Equip CTD has its share of fuel delivery problems. Here is a rough break down of actually what happening on a stock truck. The factory LP is working its self to death pulling the fuel all the way from the tank and it will stumble. When it […]

24V CTD Valve Lash Limits

By unknown | Published: 11 Nov 2010

Spec Intake Exhaust Minimum 0.152 mm (0.006 inch) 0.381 mm (0.015 inch) Standard 0.254 mm (0.010 inch) 0.508 mm (0.020 inch) Maximum 0.381 mm (0.015 inch) 0.762 mm (0.030 inch) Adjustments should only be performed when the engine coolant temperature is less than 60°C (140°F).

Stewart Warner B755 Memory Tachometer Install Sheet

By unknown | Published: 10 Nov 2010

Click the link below for the pdf version of Stewart Warner B755 Memory Tachometer Install Sheet Stewart Warner B755 Memory Tachometer Install Sheet [thanks to Stewart Warner sw-performance.com used with permission]

Cummins 12V Idle Adjustment

By unknown | Published: 22 Oct 2010

Adjusting the idle speed on the diesel engine is not difficult. The adjustment is located on the driver side of the injector pump near the rear of the pump. You will need a 10 mm wrench. Correct speed is: 1994-1998 with AT – in drive with AC on 750 -800 RPM 1994-1998 with manual in […]

Two Wheel Drive Low

By Andy | Published: 24 Oct 2010

The important thing is the 2 port vacuum switch…you need to get one that is ‘open’ when it’s in the off position so vacuum can flow through normally. I used a Nippondenso EGR vacuum switch for a Honda Civic. They never break! The rest of the parts list is simple and small: Rocker switch (I […]