Post Your Successful Diesel Mods At Dieseldatabase

By Dean Isaacson | Published: 7 Mar 2011

Have you completed a successful mod on your diesel truck? and did you take pictures and discovered tips that might help others? Your post is welcome here. All you have to do is register on this site. Then contact us via the the contact form on the ABOUT page (see menu), letting us know you […]

P7100 Plunger Lift Timing

By unknown | Published: 23 Oct 2010

Bosch P7100 Lift Specs (mm) P7100 Pumps Only Tolerance for Plunger Lift Timing is +/- 0.1mm ( Use CPL number from engine data plate ) Engine Model B5.9160hpExcept CPL 1968 B5.9160hpCPL 1968 Only B5.9180hp B5.9215hp B5.9California CPL Numbers 1549, 15501551, 15521553, 18151816, 19591839 1968 2022, 2174 2023, 2175 1863 Static InjectionTimingdegrees BTDC Lift in mm […]

Stewart Warner B758 Ultra Alert Light Install Sheet

By unknown | Published: 10 Nov 2010

Click the link below for the pdf version of Stewart Warner B758 Ultra Alert Light Install Sheet Stewart Warner B758 Ultra Alert Light Install Sheet [thanks to Stewart Warner used with permission]

Edge EZ Module Manual

By Dean Isaacson | Published: 8 Nov 2010

[thanks to Edge] Click the link for the pdf version of the Edge EZ Module Manual for the 24V CTD motor. Edge EZ Module Manual

Rim Fit

By unknown | Published: 23 Oct 2010

I used fellow TDR member JPittinger’s advice and did the following: Jack up the vehicle, take off rear tires/rims, install 2 lug nuts to hold the drum on. Start the truck, put it in 1st and low range of the transfer case – this makes the drums turn REAL SLOW. If you have an auto, […]

Clutch Replacement

By unknown | Published: 23 Oct 2010

Start inside the truck. With a Phillips remove the screws holding the shift boot and slide it up. Remove shifter with 3/4″ or 19mm wrench. Pop up transfer case shifter boot and remove bolt/s. Pull out rubber inserts in cupholders and remove bolt/s. Remove plastic shroud. Unbolt shifter boot. Unbolt shift tower carefully and tape […]

Installing a Banks Technicooler

By Dean Isaacson | Published: 3 Jun 2010

Breathing is one of the basic elements of life. That’s the way God made our bodies and it is embodied in the DNA of the diesel engine. It is ironic that when diesel enthusiasts talk about mods, the first element that comes up is most always the chip. No chip, however, can develop its full […]

Two Wheel Drive Low

By Andy | Published: 24 Oct 2010

The important thing is the 2 port vacuum switch…you need to get one that is ‘open’ when it’s in the off position so vacuum can flow through normally. I used a Nippondenso EGR vacuum switch for a Honda Civic. They never break! The rest of the parts list is simple and small: Rocker switch (I […]

FASS Install

By unknown | Published: 8 Nov 2010

This link is the pdf file for the FASS Install guide. [Thanks Diesel Performance Products] FASS Install

12V Cummins TPS Adjustment

By unknown | Published: 24 Oct 2010

Caution: Before testing the TPS, verify that the engine is set at correct low idle speed. 1- After Confirming the correct linkage adjustment and idle speed , proceed to the following. 2- Attach a Paper Clip into the center terminal of the TPS electrical connector. Do not remove the connector from the TPS for this […]

Diesel Thunder 2006

By Dean Isaacson | Published: 23 Oct 2010

Lem stayed up late the night before and was working into the morning installing the Snow Performance water/methane injection system on his 2002 Cummins. As a result, we were late to the Dyno Drags for this year’s Diesel Thunder hosted by Northwest Bombers (local division of TDR). I and our friend Thom, who was working […]

12V Engine Diagram

By unknown | Published: 22 Oct 2010

Here is a Dodge 12V Cummins Engine Diagram Click on the image for a larger version.

Dodge 24V IAT Sensor Cleaning

By Dean Isaacson | Published: 23 Oct 2010

This is an article for cleaning the IAT sensor on the 1998-2002 24V diesel engine. The IAT sensor measures the temperature of the intake manifold. The ECM uses this sensor reading to set injection timing and adjust the air-fuel ratio. If the fuel mileage and power output of you engine seem low, some owners have […]

Mixing Gasoline with Diesel

By unknown | Published: 23 Oct 2010

My wise old mechanic who has worked on Mercedes for years told me that if I put one gallon regular gas to a diesel tankfull after about every four tanks that it would perform essentially the same job as a fuel injector cleaner at a fraction of the cost. I would like to hear a […]

Old 12v Cummins Boost Guage Installation

By Andy | Published: 23 Oct 2010

1. A hole must be drilled and tapped into the intake crossover pipe for a boost source. 2. Remove the hose from the intake crossover pipe and push a rag well into the pipe past the point to be drilled and tapped. This will prevent chips from entering the engine. 3. Drill through the back […]

24V Cummins Fueling System Diagram

By Andy | Published: 22 Oct 2010

1998 CTD No Description 1 Fuel Transfer (Lift) Pump 2 Fuel Return Line (to Fuel Tank) 3 Fuel Supply Line (Low Pressure, to Engine) 4 Fuel Heater 5 Water-in-Fuel (WIF) Sensor 6 Fuel Filter / Water Separator 7 IAT Sensor 8 Map (Boost) Sensor 9 Fuel Drain Manifold 10 CKP Sensor 11 CMP Sensor 12 […]