Post Your Successful Diesel Mods At Dieseldatabase

Have you completed a successful mod on your diesel truck? and did you take pictures and discovered tips that might help others? Your post is welcome here. All you have to do is register on this site. Then contact us via the the contact form on the ABOUT page (see menu), letting us know you […]

Stewart Warner B756 Standard Tachometer Install Sheet

Click the link below for the pdf version of Stewart Warner B756 Standard Tachometer Install Sheet Stewart Warner B756 Standard Tachometer Install Sheet [thanks to Stewart Warner used with permission]

Pump Diagnosis

[Copyright Diesel Injection Service used with permission]

China can make things cheaper than the US – Here’s How!

Ever Wonder How China makes Stuff Cheaper than us? China needs “fair trade” instead of “free trade,” and maybe the greater profit margins will make room for OSHA, EPA, and some of the other trappings that make America great! The Construction Site Hard Hat The Dust and Particle Free Breathing Apparatus OSHA Approved Scaffolding And […]

Blue Chip Installation

Installation Directions for the Blue Chip Wizard Fuel Management System For the 1998-2002 Dodge For this installation you will need: a ratchet with extension, a 10mm socket, (17 and 19 mm wrenches for 2000 and up trucks only),a 13 mm wrench or socket, an 11mm or 7/16 deep socket or wrench, an electric drill with […]

Stewart Warner B752 Full Pillar Pod Install Sheet

Click the link below for the pdf version of Stewart Warner B752 Full Pillar Pod Install Sheet Stewart Warner B752 Full Pillar Pod Install Sheet [thanks to Stewart Warner used with permission]

12V TPS Wiring Diagram

For TPS adjustment, Joe G. suggested using a potentiometer in the ground circuit. I decided to try it and It really gives a much better range of adjustment than elongating holes in the TPS body. Here is a schematic drawing showing how to wire it. Using the above circuit, adjusting the potentiometer adds resistance to […]

Ford 7.3L Engine Removal – The REAL How To

After replacing my rear axle cover due to rust through, I noticed severe rust on the engine oil pan. I’ve had experiences with rusted oil pans in the past and knew this had to be taken care of soon, or I’d be doing it in the middle of an Ohio winter. Early October, 2001, I […]

24V CTD Valve Lash Limits

Spec Intake Exhaust Minimum 0.152 mm (0.006 inch) 0.381 mm (0.015 inch) Standard 0.254 mm (0.010 inch) 0.508 mm (0.020 inch) Maximum 0.381 mm (0.015 inch) 0.762 mm (0.030 inch) Adjustments should only be performed when the engine coolant temperature is less than 60°C (140°F).

P Pump Cutaway

I snapped these Photos at SDX Aneroid Fuel Plate Governor Arm Governor Spring Cover and Throttle Cable Connection Point Governor Springs Pump Cam Delivery Valves Together

Diesel Fault Finding Chart

Symptom Key # symptom 1 Engine Running Hot 2 Poor Transient Response 3 Smoke 4 Engine Lacks Power 5 Black Exhaust Smoke 6 Blue Exhaust Smoke 7 High Oil Consumption 8 Turbocharger Noisy 9 Cyclic Sound From the Turbocharger 10 Oil Leak from Compressor Seal 11 Oil Leak from Turbine Seal   Note: R = […]

Ram Diesel Lift Pump Replacement

Tools needed: 7/16 or 11mm socket – for boost tube clamps 10mm socket – for lift pump bolts 14mm socket – for fuel filter canister 3/8 ratchet 6″ 3/8 extension 3/8 universal joint – makes filter nut easier 3/4″ open end wrench – for fuel inlet nut 14mm open end wrench – for fuel outlet […]

Dodge Gear Speed Calculator

Click the link below for the pdf version of Dodge Gear Speed Calculator Dodge Gear Speed Calculator [klenger.net used with permission]

Ford 6.0L Powerstroke Fast Idle Modification

This mod article will walk you through the steps of installing a Fast Idle Switch. Application: ’05 6.0 PSD with Torque Shift Transmission.   Tools Required: 10mm socket with extension and ratchet Wire striper, cutter, crimp tool At least 5 feet of wire (12-14 gauge, color is user defined) 2 sets of butt or spade […]

Anti-Freeze Replacement

From Steve St.Laurent : Here’s how I did mine and I got approximately 5.5 gallons into the system, first I opened the petcock on the radiator (turn it, then pull on it a little, turn, pull, turn, pull – until it starts draining), that will drain the fluid out of the overflow bottle, once the […]

Diesel Troubleshooting Chart

Complaint ————-> Probable Cause WillNotStart HardToStart StartsAndStalls DiesOnDeceleration RunsRough LackOfPower BlackSmoke WhiteSmoke Low Cranking Speed X X             Incorrect StartingProcedure X X             Some or All Glow Plugs Bad X X     X     X No Fuel to Cylinders X       […]