Post Your Successful Diesel Mods At Dieseldatabase

Have you completed a successful mod on your diesel truck? and did you take pictures and discovered tips that might help others? Your post is welcome here. All you have to do is register on this site. Then contact us via the the contact form on the ABOUT page (see menu), letting us know you […]

24V CTD Valve Lash Limits

Spec Intake Exhaust Minimum 0.152 mm (0.006 inch) 0.381 mm (0.015 inch) Standard 0.254 mm (0.010 inch) 0.508 mm (0.020 inch) Maximum 0.381 mm (0.015 inch) 0.762 mm (0.030 inch) Adjustments should only be performed when the engine coolant temperature is less than 60°C (140°F).

Repair Under Hood Weatherstripping

Tired of always finding the weather strip laying on top of the turbocharger in the engine compartment? A bead of silicone rubber RTV in the weatherstrip groove will keep the strip attached and eliminate the fire danger. Red RTV or high strength gray RTV is my favorite for this type of work. Black RTV would […]

Stewart Warner B822 Steering Column Pod Install Sheet

Click the link below for the pdf version of Stewart Warner B822 Steering Column Pod Install Sheet Stewart Warner B822 Steering Column Pod Install Sheet [thanks to Stewart Warner used with permission]

Old 12v Cummins Boost Guage Installation

1. A hole must be drilled and tapped into the intake crossover pipe for a boost source. 2. Remove the hose from the intake crossover pipe and push a rag well into the pipe past the point to be drilled and tapped. This will prevent chips from entering the engine. 3. Drill through the back […]

Stewart Warner B779 Add-On Shift Light Install Sheet

Click the link below for the pdf version of Stewart Warner Add-On Shift Light Install Sheet Stewart Warner Add-On Shift Light Install Sheet [thanks to Stewart Warner used with permission]

Dodge Cummins Ebrake ECM Hookup

Using the ECM to Control Non-Jacobs Exhaust Brakes You will need this pigtail to connect the brake wiring to the ECM. Cummins Part Number: 3824810 Connect the pigtail show above to pin 20 of the ECM Schematic for the Dodge/Jacobs e-brake system connected to the ECM You will need to adapt your e-brake installation to […]

Dodge 12V Cummins Fuel Shutdown Solenoid

To check the fuel solenoid adjustment: 1. Turn the key on but do not bump the starter 2. Get under hood and pull up the solenoid by hand (it will stay up when you let go). 3. Measure from the bottom of the solenoid mounting bracket to the top of the lever pin as shown […]

Rotary Axis Supply Pump Installation 24V CTD

[thanks to K-O Engineering] Click the link for the pdf version of the RASP installation manual for the 24V CTD motor. RASP installation manual

Cummins 12V Fuel PreFilter Cleaning

The maintenance schedule in the owners manual indicates the “strainer” should be cleaned at 12000 mile intervals at the same time the fuel filter is replaced. This is for both the “A” and “B” maintenance schedules. In the instructions in the service manual for replacing the fuel filter it states “Whenever the fuel filter is […]

Pyrometer Installation

See Universal Installation Guide for Installation on Turbo Down Pipe 1. Remove turbo from exhaust manifold. 2. Stuff a small shop towel or rag 4 to 5 inches into the rear exhaust manifold passage (see pic below) through the turbocharger mounting flange. This is to prevent chips from entering the manifold while drilling and tapping. […]

Dodge Pickup VIN Decoding

The Vehicle Identification Number (VIN) plate is located on the dash by the windshield near the left A-pillar. Position Interpretation Code Description 1 Country Of Orgin 3 Mexico 2 Make 8 Dodge 3 Vehicle type 6 Incomplete 7 Truck 4 Gross Vehicle Weight Rating K 8,001 – 9,000 M 10,001 – 14,000 5 Vehicle line […]

Clutch Replacement

Start inside the truck. With a Phillips remove the screws holding the shift boot and slide it up. Remove shifter with 3/4″ or 19mm wrench. Pop up transfer case shifter boot and remove bolt/s. Pull out rubber inserts in cupholders and remove bolt/s. Remove plastic shroud. Unbolt shifter boot. Unbolt shift tower carefully and tape […]

Vulcan Fittings

This is a comparison between a Vulcan fitting and your stock banjo set up. The Vulcan Fittings are CNC Stainless Steal and are avalible with a tap in them for running a Fuel Pressure gauge. Vulcans Fitting replace The Stock Banjo’s at the following locations : VP44 inlet Fuel Filter Housing Inlet Fuel Filter Housing […]

Dodge Towing Specifications

When Equipped with Cummins Turbo Diesel Dodge RAM 2500 RAM 2500 Reg Cab 4×2 Long Bed Quad Cab 4×2 Short Bed Quad Cab 4×2 Long Bed Trans/Axle GCWR Payload Curb Wt Tow Wt Payload Curb Wt Tow Wt Payload Curb Wt Tow Wt A4/3.55 16,000 3,120 5,679 10,150 2,820 5,981 9,850 2,700 6,096 9,750 A4/4.10 […]

Propane Kit Comparison

When Propane is added to the air intake usually the horn it ensures that all the Diesel is turned into Power. When propane is used properly, it will keep your engine cleaner with less carbon buildup and cleaner oil. Propane is a high-octane fuel and burns slower and longer therefore, propane will help diesel burn […]