Post Your Successful Diesel Mods At Dieseldatabase

Have you completed a successful mod on your diesel truck? and did you take pictures and discovered tips that might help others? Your post is welcome here. All you have to do is register on this site. Then contact us via the the contact form on the ABOUT page (see menu), letting us know you […]

Relocating Your Block Heater Cord

As you know the block heater plug on our trucks are located in the front bumper and this is where they stay for most people. Some have put a plug recessed into the bumper to make it look nicer then having a cord dangling there. In my case being a Firefighter the way I park […]

Boost Gauge Installation on Dodge Cummins

1. A hole must be drilled and tapped into the intake crossover pipe for a boost source. 2. Remove the hose from the intake crossover pipe and push a rag well into the pipe past the point to be drilled and tapped. This will prevent chips from entering the engine. 3. Drill through the back […]

Mixing Gasoline with Diesel

My wise old mechanic who has worked on Mercedes for years told me that if I put one gallon regular gas to a diesel tankfull after about every four tanks that it would perform essentially the same job as a fuel injector cleaner at a fraction of the cost. I would like to hear a […]

1999 24V Lift Pump Replacement

Procedures for a 1999 Ram NOTE: You may be able to improve this but this is exactly what we did and changed two pumps in less that two hours) TOOLS: 17 mm wrench & socket, 10 mm wrench & socket, 7/16 socket, 1/2 inch socket. Lay a non-conducting material over the battery posts (fender cover, […]

Air Dog Install Manual

[thanks to Air Dog] Click the link for the pdf version of the Air Dog Installation manual for the 24V CTD. Air Dog Installation manual

Service Record Spreadsheet

Click the link below for the Excel version of Service Record Spreadsheet Service Record Spreadsheet [thanks to WBUSA used with permission]

My Glowplug Relay Bypass System

There have been many threads on the glow plug relay bypass idea discussing how and when to turn off the relay, and even whether or not it is a good idea at all. I have come up with a combination of ideas that I feel is the best scenario. How the glow plugs work depends […]

Diesel Troubleshooting Chart

Complaint ————-> Probable Cause WillNotStart HardToStart StartsAndStalls DiesOnDeceleration RunsRough LackOfPower BlackSmoke WhiteSmoke Low Cranking Speed X X             Incorrect StartingProcedure X X             Some or All Glow Plugs Bad X X     X     X No Fuel to Cylinders X       […]

Dodge Diesel Frantz Oil Filter

Significant interest, and LOTS of misconception surrounds bypass oil filters in general – and the Frantz TP filters especially, tho’ the same general construction is also used for the several paper towel bypass filters as well. Bypass oil filtration differs from the stock full-flow filters used on all modern engines, including our Cummins, in that […]

Anti-Freeze Replacement

From Steve St.Laurent : Here’s how I did mine and I got approximately 5.5 gallons into the system, first I opened the petcock on the radiator (turn it, then pull on it a little, turn, pull, turn, pull – until it starts draining), that will drain the fluid out of the overflow bottle, once the […]

Dodge Cummins Cooling Capacity

5.9 L CTD 22.7 L or 24 Quarts Includes 1 quart for reservoir

Cummins 12V Idle Adjustment

Adjusting the idle speed on the diesel engine is not difficult. The adjustment is located on the driver side of the injector pump near the rear of the pump. You will need a 10 mm wrench. Correct speed is: 1994-1998 with AT – in drive with AC on 750 -800 RPM 1994-1998 with manual in […]

12V Cummins Fuel System Diagram

Here is a diagram for the 12V Dodge Cummins Fuel System. [Click on image for larger version]

Gear Ratio Spreadsheet

Click the link below for the excel version of Gear Ratio Spreadsheet Gear Ratio Spreadsheet

Dodge 24V IAT Sensor Cleaning

This is an article for cleaning the IAT sensor on the 1998-2002 24V diesel engine. The IAT sensor measures the temperature of the intake manifold. The ECM uses this sensor reading to set injection timing and adjust the air-fuel ratio. If the fuel mileage and power output of you engine seem low, some owners have […]