Post Your Successful Diesel Mods At Dieseldatabase

Have you completed a successful mod on your diesel truck? and did you take pictures and discovered tips that might help others? Your post is welcome here. All you have to do is register on this site. Then contact us via the the contact form on the ABOUT page (see menu), letting us know you […]

Serpentine Belt Replacement

Work performed on a 2002 Time Of Completion : 30 Mins Here’s my belt @ 48,000 miles may want to check yours out Tools Required : 1/2 Inch Drive Ratchet & an 1/2 to 3/8 reducer Parts Required : Here’s the Gatorback belt $33.50 at AutoZone; this part Number is for Models with A/C This […]

Windshield Wiper Motor Replacement

[A] Gently pry up on the little tap this will release a small piece of metal that just slides under the gear. After clip is released you will have to pry the WSW bottom off the gear this is the bad part — took longer to get the WSW off the gear then it did […]

My Glowplug Relay Bypass System

There have been many threads on the glow plug relay bypass idea discussing how and when to turn off the relay, and even whether or not it is a good idea at all. I have come up with a combination of ideas that I feel is the best scenario. How the glow plugs work depends […]

Detailed Dodge Diesel Oil Change

Supplies: 3 Gallons Oil; Mobil Delvac Super 1300 is what I use, I should probably be using the Synthetic stuff. But I don’t. Oil Filter; My Fleet Guard Filter supply was tapped out so I had to run to advanced auto and get a Purolator… $15 !! The Fleet Guard Filters can be had for […]

12V Cummins Thermostat Replacement

Symptom/Condition: The vehicle may not warm completely, especially in cold ambient temperatures. This condition may be due to a thermostat that is stuck in the partial open position by debris in the cooling system. NOTE: THE COOLING SYSTEM USED ON THE CUMMINS DIESEL ENGINE EQUIPPED VEHICLES PROVIDES THE CAPACITY AND PROTECTION OF THE HIGHER GVWR […]

Stewart Warner B756 Standard Tachometer Install Sheet

Click the link below for the pdf version of Stewart Warner B756 Standard Tachometer Install Sheet Stewart Warner B756 Standard Tachometer Install Sheet [thanks to Stewart Warner used with permission]

12V Cummins Fuel System Diagram

Here is a diagram for the 12V Dodge Cummins Fuel System. [Click on image for larger version]

24V Transmission Band Adjustment

One of the most frequent questions I get on the Cummins powered Dodge trucks is transmission related. The Dodge automatic tranny is very robust and does what it was intended to do very well. But given the reputation for massive torque that the Cummins engine provides, many times the transmission is asked to do far […]

APPS Repair

This guide addresses the construction, possible disassembly, and possible repair of erratic or failed APPS units. These throttle control units, APPS (Accellerator Pedal Position Sensor), most frequently seem to fail or become erratic in operation due to deteriorating contact between internal rotating fingers and the resistance track they ride on inside the APPS unit, causing […]

Universal Joint Replacement

Work Performed on an ’03 CTD The ujoint pictured below is the factory joint that I just took out. My rear drive shaft was replaced the 1st time to the dealer under warranty. Then they replaced the ujoints again after that, making a total of 3 sets of factory joints within 75,000. When I first […]

Dodge Diesel Frantz Oil Filter

Significant interest, and LOTS of misconception surrounds bypass oil filters in general – and the Frantz TP filters especially, tho’ the same general construction is also used for the several paper towel bypass filters as well. Bypass oil filtration differs from the stock full-flow filters used on all modern engines, including our Cummins, in that […]

Turning Up a P7100 Pump

The steps for turning up a P7100 pump are: 1) Remove your AFC Housing 2) Mod Your Fuel Plate either slide it forward or purchase a cut one 3) Adjust the governor lever to contact the fuel plate 4) Crank the star Wheel Towards the motor 5) Slide The AFC housing all the way forward […]

Mixing Gasoline with Diesel Caution

At one time information was released suggesting that a small amount of gasoline mixed with diesel fuel for use in cold weather was an acceptable practice. This information was eventually retracted due to conditions that may result from such a mixture. First and foremost is a safety factor. The gasoline fumes from gasoline are very […]

Stewart Warner B806 Exhaust Temp Gauge Install Sheet

Click the link below for the pdf version of Stewart Warner B806 Exhaust Temp Gauge Install Sheet Stewart Warner B806 Exhaust Temp Gauge Install Sheet [thanks to Stewart Warner used with permission]

Anti-Freeze Replacement

From Steve St.Laurent : Here’s how I did mine and I got approximately 5.5 gallons into the system, first I opened the petcock on the radiator (turn it, then pull on it a little, turn, pull, turn, pull – until it starts draining), that will drain the fluid out of the overflow bottle, once the […]