Post Your Successful Diesel Mods At Dieseldatabase

Have you completed a successful mod on your diesel truck? and did you take pictures and discovered tips that might help others? Your post is welcome here. All you have to do is register on this site. Then contact us via the the contact form on the ABOUT page (see menu), letting us know you […]

Cummins Diesel Fan Belt Replacement

1. Remove the belt by inserting the drive nose of a 3/8″ ratchet into the square hole in the idler pulley. Use the ratchet to unload the idler tension from the belt by rotating the ratchet counterclockwise as viewed from the front of the engine. The best position for the ratchet is almost straight up […]

Vulcan Fittings

This is a comparison between a Vulcan fitting and your stock banjo set up. The Vulcan Fittings are CNC Stainless Steal and are avalible with a tap in them for running a Fuel Pressure gauge. Vulcans Fitting replace The Stock Banjo’s at the following locations : VP44 inlet Fuel Filter Housing Inlet Fuel Filter Housing […]

Clutch Replacement

TOOLS: Tranny jack 2 or 3 ratchet straps porta power (this will make removing the cross member MUCH eaiser) A bottle jack and a piece of 4×4 will work in a pinch. Drill a hole in the end of the 4×4 to allow the bottle jack shaft to go in the 4×4 a couple of […]

Ford 6.0L Powerstroke Fast Idle Modification

This mod article will walk you through the steps of installing a Fast Idle Switch. Application: ’05 6.0 PSD with Torque Shift Transmission.   Tools Required: 10mm socket with extension and ratchet Wire striper, cutter, crimp tool At least 5 feet of wire (12-14 gauge, color is user defined) 2 sets of butt or spade […]

Stewart Warner B754 Gauge Pods Install Sheet

Click the link below for the pdf version of Stewart Warner B754 Gauge Pods Install Sheet Stewart Warner B754 Gauge Pods Install Sheet [thanks to Stewart Warner sw-performance.com used with permission]

Dodge Towing Specifications

When Equipped with Cummins Turbo Diesel Dodge RAM 2500 RAM 2500 Reg Cab 4×2 Long Bed Quad Cab 4×2 Short Bed Quad Cab 4×2 Long Bed Trans/Axle GCWR Payload Curb Wt Tow Wt Payload Curb Wt Tow Wt Payload Curb Wt Tow Wt A4/3.55 16,000 3,120 5,679 10,150 2,820 5,981 9,850 2,700 6,096 9,750 A4/4.10 […]

Port and Polishing

First, you will need cutters. In the next photo you will see some of the cutters I use for this. On the right are metal cutters. These cost $20 to $75 each, so choose wisely. In the middle are sanding cones. I use #80-100-220-240 grit. I use a long mandrel and a (not shown) short […]

Installing a Banks Technicooler

Breathing is one of the basic elements of life. That’s the way God made our bodies and it is embodied in the DNA of the diesel engine. It is ironic that when diesel enthusiasts talk about mods, the first element that comes up is most always the chip. No chip, however, can develop its full […]

24V Cummins Engine Diagram

24V Engine Diagram [click on image for larger version]

Performance Chip Comparisons

Fueling and Timing Boxes Etc… Edge Products (www.edgeproducts.com) Edge has a variety of products to unleash the potential of this monster delivering gains up to 120 horsepower and up to 350 foot pounds of torque. The Edge Comp module maximizes engine efficiency by monitoring the RPM, timing, turbo boost pressure and fueling parameters. The module […]

Another Pyrometer Installation

A. THERMOCOUPLE INSTALLATION – The R650 Thermocouple mounts into a 1/4″ pipe thread. If the exhaust manifold is already drilled and tapped, install the thermocouple at that location. If none is provided, make a 3/4″ hole in the exhaust pipe, not more than 6″ below the exhaust-manifold-to-exhaust-pipe connection and weld the R680 bushing into the […]

Diesel Filter Water Sediment Drain

Drain the water and sediment from the separator each time the fuel tank is filled. Shut off the engine. Manually open the drain valve until clear fuel is visible. Top Load Filter Type (1) Pull up on the drain valve lever until fluid drains out of the drain tube. If nothing comes out of the […]

Dodge 12V Cummins Fuel Shutdown Solenoid

To check the fuel solenoid adjustment: 1. Turn the key on but do not bump the starter 2. Get under hood and pull up the solenoid by hand (it will stay up when you let go). 3. Measure from the bottom of the solenoid mounting bracket to the top of the lever pin as shown […]

BHAF – Big Honking Air Filter

BHAF = Big Honking Air Filter This is a very easy mod and the benefits are great … Cooler Egts … Better flow … More Whistle !!! First remove the air intake line running from your factory Air box to your Turbo Then remove your air box … just pull straight up This area it […]

Stewart Warner B822 Steering Column Pod Install Sheet

Click the link below for the pdf version of Stewart Warner B822 Steering Column Pod Install Sheet Stewart Warner B822 Steering Column Pod Install Sheet [thanks to Stewart Warner used with permission]